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Head rebuild and repair

 

Prices listed below do not including return shipping!

 

 

We offer head rebuild and repairs no matter whose heads you have.  Our prices are not only very competitive with what you might get at your local machine shop, you can feel confident that you are also getting the best performance possible out of your heads.  Many local machine shops are not performance oriented, and even fewer have the specialized knowledge and tools to make each of the particular castings perform their best.  As shown in the photos below we can repair most any type of damage which is important if you have a high dollar set of ported heads that need serious work. 

We have worked with most all stock and ported modular heads available and can offer the following:

 

Basic rebuild - includes performance valve job, regrind of your valves, CBN surfacing (milling) , full cleaning, new valve seals, and assembly (assembly does not include cams, lifters or rockers).  This can be done to stock or ported heads.  Minor TIG welding work is included if there is minor damage to the head.

 

Price is per pair:

2V - $300

3V - $350

4V - $400

 

There is a $100 discount from the above pricing if we are rebuilding our own ported heads.

New straight bronze guides are $10 each installed if any guides need to be replaced.

Timeserts for bad spark plug threads are $25 each

We can install new valves, springs, retainers, etc., as well.

 


 

 

Upgrade rebuild - includes all new straight bronze guides, performance valve job, regrind of your valves, CBN surfacing (milling), full cleaning, new valve seals, and assembly (assembly does not include cams, lifters or rockers).  This can be done to stock or ported heads.  Minor TIG welding work is included if there is minor damage to the head.

 

Price is per pair:

2V - $450

3V - $500

4V - $600

 

Timeserts for bad spark plug threads are $25 each

We can install new valves, springs, retainers, etc., as well.

 

 

 


 

 

 

 
Patriot 2V specific rebuild - The early versions of these heads had a problem with the valve, valve guide, and seal interface.  We install all new 21-4N stainless steel 1.78" intake valves with different specs, and rework/modify the intake guide to seal properly to the new valve seals.  includes performance valve job, CBN surfacing (milling), full cleaning, new valve seals, and assembly (assembly does not include cams, lifters or rockers).  Minor TIG welding work is included if there is minor damage to the head.

 

Price is per pair:

2V Stage 2 - $450

2V Stage 3 - $500

 

Timeserts for bad spark plug threads are $25 each

 

 

 

 


 

 

 

A sample of extreme head repair 

 

 

This is a high dollar set of CNC ported PI heads a customer needed a serious repair on.  Total bill for this repair was $125 in addtion to the general repair price posted above.  This included the welding, porting/grinding, installation of new exhaust seat, installation of new Timesert spark plug insert, and pressure testing the head.

 

   
Photo of head as received.  You can see the entire area between the exhaust seat and spark plug insert has been melted away.
A close up showing the hole that was formed.
Here we have cleaned the chamber and removed the steel spark plug insert.
Next step is to grind to find fresh aluminum for the weld to stick to.
TIG welding a new spark plug protrusion and filling the hole that was formed.
Grinding of new spark plug protrusion and exhaust port to bring it back to the original shape and profile.  Also the threads have been cut for the Timesert.
Finished job with new exhaust seat, and a new spark plug insert.  The water jacket behind the weld was tested to 45lbs of air pressure to ensure no cracks or leaks.

 

 

 

 

 

 

 

 

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